Storm Machinery

Airless Spray Painting Equipment

airless spray painting equipment

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HOW DOES AN AIRLESS SPRAY PUMP WORK?

An airless spray machine uses pressure, instead of air, to atomize paint. The high pressure forces fluid through the hose assembly and out through a small opening, called the orifice, or spray tip. For more information read our article What is Airless Spray?

WHAT ARE THE ADVANTAGES OF AIRLESS SPRAY EQUIPMENT

  • Mobile system - can be easily transported for both outdoor and indoor applications
  • Robust & durable design
  • 60 to 90% higher transfer efficiency than conventional spray.
  • Limited overspray
  • Unmatchable speed - spray up to half a square meter per second (depending on the spray tip size).
  • No solvents needed - spray directly out of paint tip
  • Airless spray guns have large fluid sections and easily accessible filters
  • Gun extensions can be fitted for hard-to-reach areas
  • Wide range of tips allows user to easily adjust fan pattern

BUYER'S GUIDE - Selecting your airless PAINT SPRAYER

Storm Machinery offers airless paint sprayers in three different variations: pneumatic, hydraulic, and electric. Each type of sprayer is specifically designed for different applications and is suited to handle paints with varying viscosities and atomizing pressure requirements. Because paint formulations can differ significantly, we strongly recommend selecting a pump that is appropriately matched to the specific type of paint being applied. Below is a general guideline to assist with spray pump selection For smaller industrial applications view our range of conventional spray equipment.

1. PNEUMATIC AIRLESS SPRAY SYSTEMS

For large-scale industrial projects, we recommend pneumatic spray pumps. Keep in mind that all pneumatic units require a compressor. The corrosion protection industry relies on these paint pumps as its primary workhorse. By combining large-capacity fluid sections with powerful, air-driven motors, these units easily handle tough industrial coatings.

Their robust design delivers high fluid output, helping operators meet Dry Film Thickness (DFT) requirements in much less time. Additionally, the high operating pressures support extended hose lengths. This gives your team far more flexibility on massive jobs than other airless pump types can provide.

COMMON APPLICATIONS

  • Large-scale industrial projects (bridges, ships, and structural steel)

  • Protective coatings (corrosion and rust prevention)

  • High-viscosity coatings (thick paints and heavy-duty sealants)

Typical Coatings

  • High-Solids Epoxies & Polyurethanes: Perfect for achieving the high Dry Film Thickness (DFT) required in aggressive environments.

  • Intumescent Fireproofing: Thick, specialized materials that require massive fluid pressure to atomize cleanly.

  • Marine-Grade Anti-Foulings: Heavy-duty coatings for ship hulls and offshore structures.

pneumatic airless paint sprayers
Pneumatic Airless Paint Sprayers

2. ELECTRIC AIRLESS PAINT SPRAYERS

We recommend electric airless spray machines for difficult-to-reach areas (like roofs), decorative painting, and waterproofing. While standard units handle finer finishes, larger electric models can easily pump thick, high-viscosity coatings.

These airless sprayers rely on a high-output electric motor, making it both compact and versatile. Because of this smaller size, operators can maneuver into tight spaces much easier than they could with bulkier equipment.

While these units typically use smaller fluid sections for fine decorative finishes, they don’t sacrifice power. In fact, electric waterproofing pumps are incredibly popular for rooftop work because they are so lightweight. Weighing roughly the same as a standard 20-liter bucket of product, an operator can easily carry both the pump and the material up to the job site.

As an authorized distributor, Storm Machinery supplies TriTech’s high-quality range of electric airless sprayers.

COMMON APPLICATIONS

  • Commercial & residential painting (walls, ceilings, and trim)

  • Decorative & fine finishes (smooth, high-quality aesthetics)

  • Roof & waterproofing coatings (lightweight portability for high-altitude jobs)

  • Medium to large industrial projects (using larger models for protective and high-viscosity coatings)

Typical Coatings

  • Architectural Paints: Interior and exterior PVAs, acrylics, primers, and gloss enamels.

  • Wood Finishes: Fine-finish lacquers, varnishes, and stains for joinery or timber framing.

  • Light Waterproofing & Roof Coatings: Standard elastomeric coatings that require portability on residential or commercial roofs.

  • Dry-Fall Paints: Ideal for large commercial ceiling grids and industrial warehouse interiors.

electric airless spray pumps
Electric Spray Pump range

3. HYDRAULIC AIRLESS SPRAY PUMPS

We recommend hydraulic airless spray machines for large-scale site setups and heavy-duty industrial projects. Because integrated petrol or diesel engines power these self-contained units, you don’t need to worry about sourcing external compressed air or electricity on-site.

Featuring large-capacity fluid sections, hydraulic systems easily pump a wide spectrum of materials—from thick, high-build corrosion barriers to decorative finishes and waterproofing coatings. Their sheer power, rugged durability, and total independence from external utilities make them the top choice for demanding, remote job sites.

COMMON APPLICATIONS

  • Remote & off-grid job sites (no electrical power or compressed air required)

  • Heavy-duty industrial & protective coatings (high-build corrosion protection)

  • High-viscosity materials (thick, heavy coatings)

  • Petrochemical sites (using diesel-powered units for safety compliance)

  • Large-scale commercial projects (massive square-footage painting)

TYPICAL COATINGS

  • Heavy Elastomeric Roof Coatings: High-build waterproofing membranes applied at scale.

  • Bitumens & Asphalt Emulsions: Thick, sticky protective barriers for foundations and infrastructure.

  • Block Fillers & Mastics: Heavy-bodied materials designed to seal porous masonry and concrete.

  • Smooth Drywall Textures: Joint compounds and textures for high-volume commercial interior fit-outs.

hydraulic airless spray machines
Hydraulic Airless Machines

How do you select the correct tip size for an airless system?

Your paint data sheet will indicate which size spray tip you will need. The size of the tip is usually dependent on the product being sprayed. View our full range of front and rear-entry  . For more information contact one of our experienced sales engineers or read our article Spray Tips – How To Select The Right Size.

ARE AIRLESS PAINT SPRAYERS DIFFICULT TO OPERATE?

No. However, any airless paint sprayer should only be handled by trained personnel. Storm Machinery offers basic OEM training. Because of their high pressure output these machines should be approached with caution. Put sufficient safety measures in place when operating any airless pump or gun. Additionally, please ensure that your operator makes use of the correct PPE,

COMPLETE EACH STAGE OF YOUR SURFACE PREPARATION AND COATING PROJECT

Achieving a flawless, industrial-grade finish requires more than just a high-performance spray painting pump. True asset protection relies on a meticulous, multi-step process. At Storm Machinery, we supply all products required for every stage of your surface preparation and coating application.

SURFACE PREPARATION - INDUSTRIAL BLAST POTS & ABRASIVES

Before the first layer of your paint hits the substrate, you need an anchor profile free of contaminants. We supply robust sandblasting pots designed for high-production site work. Our abrasive blasting equipment can handle everything from spot blasting to continuous multi-pot blast operations. The longevity of your industrial airless spray application depends entirely on the mechanical surface profile (anchor pattern) created by your blast media. Our range of abrasives consists of high-quality, silica-free media, significantly improving operator health and safety.

Quality contol - Surface & coating inspection

Prevent costyly coating failure and ensure strict compliance with internations standards (like ISO and ASTM) using our precision surface profile gauges and coating thickness gauges.

FAQs

DO YOU OFFER EQUIPMENT REPAIRS & SERVICING?

Yes. Storm Machinery services and repairs all airless paint sprayers we sell. Please contact our sales team for more information.

Yes. Storm Machinery offers basic OEM training.

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